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Classification
Technical Highlights
Unique flexible design
The unique design of the bucket elevator or pneumatic conveying system effectively reduces the damage of glass beads.
Accurate, stable, controllable quality
Strive for excellence, adopt the volumetric method + weighing method, cast high-precision measurement, and ensure production quality.
High efficiency, energy saving, wear-resistant and loss-proof
The use of scientific pulp knife mixing technology and the use of variable speed mixing technology can effectively reduce energy consumption by 25%, the mixing ratio is as high as 1:10000, and it is wear-resistant and has a longer service life.
Fast dust removal has better effect
The separation control of packaging and dust removal is adopted to achieve better dust removal effect, create a good environment, and stay away from dirt and mess.
It varies from need to need and is adapted to local conditions
Provide scientific customization services. According to the actual needs of the project, the centralized system of the fully environmentally friendly and clean chemical plant, the non-standard customization of the special mortar production line, the automatic palletizing system, etc. can be selected according to local conditions and needs, making the solution more intimate.
High speed and precision
The scientifically designed screw conveyor can ensure rapid material matching and effectively reduce glass bead damage.
High-speed mixing
For dozens of small materials, pre-mix with a high-speed mixer to save mixing time
High automation efficiency, one machine, multi-purpose, cost-saving
It has a complete set of automatic bagging and packaging capabilities.Equipped with multi-model packaging machines, different packaging production lines are selected for different materials, and multi-model palletizing lines are configured. It is a generalist of different mortar packaging.
Multiple guarantees and efficient management
The computer synchronizes the production management and control system to save labor costs.
Online inspection and control of product quality, and eliminate inferior products at all times.
Blessed with fault warning, multiple guarantees keep your equipment from stopping.
Data is automatically classified and aggregated, and data is stored in the cloud to ensure that the data is clear and the operation is more convenient.
Product Parameters
Model | DZGZ10 | DZGZ15 | DZGZ20 | DZGZ30 | Remarks |
Theoretical productivity(t/h) | 10-20 | 15-30 | 20-40 | 35-50 | |
Host model | NKD 2000 | NKD 3000 | NKD 4000 | NKD 6000 | |
Host power(kW) | 30 | 45 | 55 | 75 | |
Host high-speed terminal | Two-pole motor (7.5kW), four-pole motor (5.5kW) (optional) | ||||
Host floor area ratio | 40%-65% | ||||
Gypsum scale(kg) | (100-800)±1% | (100-800)±1% | (200-1300)±1% | (200-1800)±1% | Can be designed according to different formula needs of customers |
Admixture scale(kg) | (5-30)±0.5% | (10-50)±0.5% | (10-200)±0.5% | (10-200)±0.5% | Can be designed according to different formula needs of customers |
Equipment Comparison
Comparison items | General manufacturer equipment | Wuxi Jiangjia Equipment |
Process | The manufacturing is rough and the quality is not guaranteed. | Ingenuity, quality is guaranteed. |
Belt conveyor | 1.No cable emergency stop switch, no mechanical protective net, no safety guarantee; 2.It is inconvenient to clean and maintain, and the cost is high. |
1.Humanized mechanical protection nets and electrical safety protection devices (cable emergency stop switch) are designed to make it safer to use 2.There is a sweeper at the head and tail of the belt conveyor, which saves time and effort for automatic cleaning. |
Drying system | Domestic traditional single-return drying drum 1.The heat exchange area is small and the area is large; 2.Large heat loss and high energy consumption; 3.There is no intelligent detection system, and fault warnings cannot be carried out in time. |
Adopts three return return rollers for drying 1.Increase the heat exchange area and fully increase the evaporation intensity per unit volume: 2.Three-cylinder self-contained thermal insulation system to reduce heat dissipation loss; 3.The use of intelligent detection system, effective online early warning, timely fault warning, and user-friendly control interface. |
Screening system | 1.The screening probability is low, which can easily cause blockage of the screen, waste a lot of materials, and pollute the environment. 2.Using ordinary spiral locking structure, maintenance is very inconvenient. |
1.A probability screen with a screening efficiency of more than 85%, and a self-cleaning screen system to solve the troubles of gridlock. 2.Using a unique locking and screen tensioning mechanism, quick maintenance. |
Admixture storage system | 1.The admixture warehouse shares a dust collector, and the materials are easy to cross-infect, which affects the quality of the product: 2.The warehouse door is not tight enough, and dust is easy to leak out; 3.It is inconvenient to feed and easy to overflow, causing waste and increasing costs. |
1.Each admixture warehouse is equipped with a separate dust collector to prevent cross-infection of materials; 2. It is equipped with a power-assisted strut for closing the door, which is quick to clamp, convenient and practical; 3.It is convenient to feed, does not overflow, avoids material waste, reduces costs, and has a clean on-site environment. |
Metering system | 1.Other manufacturers use single pneumatic valves under each scale, and the measurement accuracy is generally ±1-2% 2.The body of the admixture scale is ordinary steel, which is easy to corrode and remain 3.Each weighing body is a square weighing body, the weighing wall is rough, and it is easy to remain and further affect the discharge |
1.Wuxi Jiangjia is equipped with 2 pneumatic butterfly valves under each scale, with a measurement accuracy of +0.5-1% 2.The body of the admixture scale is made of stainless steel, which is not corroded and has no residue 3.The scale body is conical, there is no dead angle, and the angle of the scale body is large, which reduces the residual degree of discharge to a low level |
Mixing system | Traditional double horizontal shaft mixing host 1.The mixing ratio is only 1:1000, and the mixing efficiency is low; 2.The main motor has no frequency conversion, small filling rate and large energy consumption; 3.There is no automatic lubrication and sealing system at the shaft end, which is easy to leak ash and has high maintenance costs; 4.There is no automatic cleaning device for opening the door, and the product is easy to cross-pollute when switching. |
Adopts paddle-knife mixing host 1.The mixing ratio is greater than 1:10000, and the mixing efficiency is high; 2.The main motor is frequency converted, the filling rate is large, and the energy consumption is small; 3.The shaft end has an automatic lubrication and sealing system, which does not leak ash and has low maintenance costs. 4.There is an automatic cleaning device for opening the door, and it is not easy to cross-pollute when the product is switched. |
Packaging system | 1.Complex operation, high labor costs and maintenance costs; 2.There is a phenomenon of overflow in filling, which is inconvenient to recycle, and there is a lot of dust on site; 3.No bag-dropping buffer device, and the noise of bag-dropping is loud; |
1.Using pneumatic conveying method, equipment maintenance and maintenance costs are low 2.Automatic filling, high-precision metering, smooth bag dropping, simple operation and high efficiency 3.The fluidized silo is tapered, the air blowing is stable and fast, the friction of the silo body is small, and there is no residue |
Intelligent control system | The database function is simple, and it does not have an intelligent fault diagnosis system for equipment, and product quality inspection cannot be controlled online. | The computer synchronous control system ensures the continuous progress of the production process and minimizes the downtime and waste products caused by computer failures and the incidence of possible accidents. |
Keywords: Gypsum mortar equipment